Automatic PC Brake Shoe Lining Grinding Machine
描述
一、全自动汽车车刹车蹄衬片切割磨削连线总体方案及主要机构描述
Overall plan and main mechanism description of the Automatic PC Brake Shoe Lining Grinding Machine.
汽车鼓式片自动线是由切割机、内外弧研磨机、倒角机和自动化机构和输送机构组成，按产品型号要求可实现，前段人工上料、中间设备自动传送、后端产品自动排出、整条线一人操作：
Automatic PC Brake Shoe Lining Grinding Machine is composed of a cutting machine, an inner and outer arc grinding machine, a chamfering machine, as well as automatic mechanism and conveyor. It can be realized according to the product model requirements, with manual loading in the front section, automatic transmission of intermediate equipment, and back-end products. Automatic discharge, one person can operate the entire line:
- 它能代替部分人工操作完成产品的传送和加工；
- 一位员工能同时操作多台机械，提高了劳动生产率；
- 减少了人为影响，使产品有良好的一致性。
- 使管理简单化，减少了对专业人员的需求，能缓解工厂“用工荒”问题。
- It can replace some manual operations to complete the transmission and processing of products;
- One employee can operate multiple machines at the same time, which improves labor productivity;
- Reduce human influence and make the product have good consistency.
- Simplify management, reduce the need for professionals, and alleviate the problem of “labor shortage” in factories.
图一，整体布局连线规划图
Figure 1: Overall layout for the automatic line
二、动作流程及主要机构介绍
Action process and introduction of main institutions
1.1、自动切割机
1.1 Automatic Long Block Cutting Machine
本方案切割设备采用一组金刚石砂轮和一组胶轮作为主体结构。
The cutting equipment of this solution uses a set of diamond grinding wheels and a set of rubber wheels as the main structure.
产品宽度调整：根据宽度要求通过更换金刚石之间的垫块调整产品宽度，不同内R值可以共用。内径R相同的衬片，胶轮可以共用，内径不同R值产品，只需更换橡胶滚筒。整体工装采用快换型设计，降低企业成本；
Product width adjustment: Adjust the product width by replacing the pads between the diamonds according to the width requirements, different inner R values can be shared. Linings with the same inner diameter R, rubber wheels can be shared. For products with different inner diameters R values, only the rubber rollers need to be replaced. The overall tooling adopts a quick-change design to reduce corporate costs;
研磨方式：只需将产品整齐的投进料仓产品会自动进行切割，切割后通过传送机构自动排出推入下一工序。
Grinding method: Just put the product neatly into the silo and the product will be cut automatically. After cutting, it will be automatically discharged through the conveyor mechanism, then push to next procedure.
图二， 自动切割机产品简图
Figure 2: diagram of the automatic cutting machine
1.2 自动内外弧研磨机
1.2 Automatic inner and outer arc grinding machine
本方案研磨设备采用一组外研磨和一组内研磨作为主体结构，外研磨和内研磨分别由金刚石砂轮、橡胶导轮和输送机构组成。
The grinding equipment of this solution uses a set of external grinding and a set of internal grinding as the main structure. The inner arc grinding and out arc grinding are respectively composed of a diamond grinding wheel, a rubber guide wheel and a conveying mechanism.
产品厚度调整；根据厚度要求通过调整金刚石与导轮之间的位置来完成，设备设计采用模具共用方案设计，降低企业成本。
Product thickness adjustment is completed by adjusting the position between the diamond and the guide wheel according to the thickness requirements. The equipment design adopts a mold sharing scheme design to reduce enterprise costs.
研磨方式，只需将产品整齐的排在输送线上，设备会自动进行研磨，研磨后通过旋转盘和输送机构自动排出。
In the grinding method, you only need to arrange the products neatly on the conveyor line, and the equipment will automatically grind them. After grinding, they will be automatically discharged through the rotating disk and conveyor mechanism.
图三，自动内外弧研磨机产品简图
Figure 3, diagram of automatic inner and outer arc grinding machine
1.3自动倒角机
1.3 Automatic chamfering machine
本方案由供给输送机、移送机构、倒角研磨石和排出输送机组成，通过输送机将产品输送至移送位置，通过气缸压紧产品移动、完成研磨石，移送电机变频器控制保证动作的可靠性及倒角的一致性和稳定性。
This solution consists of a supply conveyor, a transfer mechanism, a chamfering grinding stone and a discharge conveyor. The product is transported to the transfer position through the conveyor, and the product is pressed and moved by the cylinder to complete the grinding stone. The transfer motor is controlled by an inverter to ensure the reliability of the action. and chamfer consistency and stability.
产品倒角基准调整：根据产品要求通过调整R值、导轨宽窄和高度来完成；R值通过调整机构可快速完成，轨道调整根据产品尺寸只需更换垫块，轨道设计采用模具共用方案设计，降低企业成本。
Product chamfering reference adjustment: It is completed by adjusting the R value, guide rail width and height according to the product requirements; the R value can be quickly completed through the adjustment mechanism. The track adjustment only needs to replace the pad according to the product size. The railway design adopts the mold sharing scheme design, which reduces enterprise costs.
研磨方式：只需操将产品整齐的排在输送线上，设备会自动进行倒角，倒角完成后通过输送机构自动排出。
Grinding method: Just arrange the products neatly on the conveyor line, and the equipment will automatically chamfer. After the chamfering is completed, it will be automatically discharged through the conveyor mechanism.
图四，自动倒角机产品简图
Figure 4，diagram of automatic chamfering machine
