Automatic Brake Pad Press Machine Group Set with Weighting System
描述
带称料系统的自动刹车片热压机组是由称料系统、1至6台热压机、行走架自动机械手及其他配件组合而成。 整个生产过程中主要负责以下6道工序：
Automatic Brake Pad Press Machine Group Set with Weighting System is a combination of a weighing system, 1 to 6 units of hot pressers, automatic manipulators on travelling rack, and other accessories. It is mainly responsible for the following 6 procedures during the whole production process.
- 一层或双层摩擦混合物称重
- One-layer or double-layer friction mixes weighing
- 混合压平（带底层预压）
- Mixes flattening(pre-pressingif with under-layer)
- 料盘输送
- Material tray transporting
- 喂料
- Mixes feeding
- 完成刹车片抓取
- Finishing brake pads grabbing
- 模具清洗
- Mold cleaning
设备结构图
Automatic Brake Pad Press Machine Group Set Equipment structure diagram
设备平面布置图1：设备俯视图
Equipment Layout Diagram 1: Equipment Top View
（只作为图示及位置参考）
（It is only for illustration and position reference）
设备平面布置图2：设备正视图
Equipment floor plan 2: Equipment front view
（只作为图示及位置参考）
（It is only for illustration and position reference）
设备平面布置图3：设备侧视图
Equipment Plane Layout 3: Equipment Side View
（只作为图示及位置参考）
（It is only for illustration and position reference）
设计理念：
Designing Concept：
该自动设备分为 4 个区块：
This automatic equipment is divided into 4 blocks:
第 1 部分：称料机
Block 1: Weighing Machines
称料机由一台第一层混合称重机和一台下层混合称重机组成。 称重后的物料储存在给料机中。 （如果刹车片配方只需要一层混合物，则只需在该系统中配备一台称重机即可）。
The weighing machine is composed of one first layer mix weighing machine and the under layer mix weighing machine. The weighed materials are stored in the feeder. (If only one layer mixture is required for the brake pads formula, thus just equip one weighing machine into this system).
称重工作流程示意表；Schematic diagram of weighing workflow：
第 2 部分：送料桁架
Block 2: Feeder Trolley
桁架运送摩擦材料托盘，完成取料、展平、预压工作；
The trolley transports the friction material tray to complete the work of retrieving, flattening, and pre-pressing;
第3部分：桁架上的自动机械手
Block3: Automatic Manipulators on Travelling Rack
机械手完成料盘抓取、摩擦混合物排出、刹车片抓取完毕、模具清洗、料盘返回等工作；
The Manipulators completes the work of material tray grabbing, discharging the friction mixes, finished brake pads grabbing, mold cleaning, and return the material tray;
第4部分：压机
Block4: Press Machines
整个系统可根据不同配方热压方式，设计配备1至6台压机。 如果压制时间短，称重系统将服务较少的压力机，反之则可以服务更多的压力机。 压机吨位和模具型腔应根据刹车片详细模型和所需压力公式进行设计。
The whole system can be designed to equip with 1 to 6 units of press machines, according to different formula hot pressing method. If the pressing time is short, the weighing system will serve less units of press machines, otherwise it can serve more press machines. Press machine tonnage and cavities of molds shall be designed based on detail model of brake pad and the formula required pressure.
设备特点：
Equipment Features：
本设备安全防护稳定可靠，在机械运动等存在安全隐患的区域均设置安全防护且有相应的安全提示。
The safety protection of this equipment is stable and reliable. Safety protection and corresponding safety reminders are set up in areas with potential safety hazards, such as mechanical movement.
整台设备不使用未采取防脱落控制措施的紧固件、零部件，避免任何零部件、紧固件脱落于料盒、料仓内。
The entire equipment does not use fasteners and parts that have not taken anti-falling control measures, so as to avoid any parts and fasteners falling off in the material box and silo.
称重配方、重量值、报警值可任意设定，重量不合格可自动剔除，网络连接全部采用RJ45（网口）Tcp-ip协议通讯接口，便于上位机管理系统数据存储上传。
The weighing formula, weight value, and alarm value can be set arbitrarily, and unqualified weight can be automatically eliminated. All network connections use RJ45 (network port) TCP-IP protocol communication interface, which is convenient for data storage and uploading of the upper computer management system.
设备各机构布局合理，各感应器及需要调整的机构件均设计在明显可见且方便调整的位置。
The layout of each mechanism of the equipment is reasonable, and all sensors and mechanism parts that need to be adjusted are designed in obvious and easy-to-adjust positions.
